Aero-engine Box-type Heat Treatment Furnace

Equipment Application

Hankou Furnace The Aero-engine Box-type Heat Treatment Furnace developed is manufactured in compliance with the AMS2750G furnace temperature uniformity standard, Precision is a Equipment for heat treatment purposes, as a High Temperature Heat Treatment Furnace specially designed for processing key components of aero-engines (such as turbine blades, discs, etc.), it is mainly used for Precision heat treatment of aero-engine components, avia Day tion materials, national-level research institutes, High Precision manufacturing industry and other fields.

This type of Heat Treatment Furnace needs to meet very strict requirements for temperature uniformity and control accuracy to ensure that material properties meet the standards, and it is widely used in the international aviation manufacturing industry.

Application Fields

Aero-engine Box-type Heat Treatment Furnace is widely used in the heat treatment process of manufacturing High Performance alloy components, such as nickel-based superalloys, Titanium Alloy , etc. After appropriate heat treatment, these materials can obtain excellent mechanical properties, so as to meet the demand for long-term Stable operation of aero-engines under extreme conditions.

Aeroengine Heat Treatment Furnace Manufacturer

Main Features

High Precision Temperature Control : Because aero-engine parts have very high requirements for material properties, the temperature control accuracy of ±1°C is satisfied.

Good temperature distribution: through the well-designed Heating Element layout and advanced temperature control system, it ensures consistent temperature in all areas within Furnace Chamber , achieving a temperature uniformity of ±3°C/±5°C.

Rapid cooling capacity: Certain heat treatment processes may require rapid cooling to fix the material structure, so some high-standard Box Furnace will be equipped with forced air or gas Quenching systems.

Height Automation : Equipment usually has Automatic loading/unloading system, programmed temperature control and Remote Monitoring functions.

Safe and Reliable : Adopt multiple Safe protection measures, including over-temperature alarm, power-off memory recovery and other functions.

Aviation Box Type Heat Treatment Furnace

Structure Introduction

1. Furnace body: The structure and shape of this series of High-precision High-temperature Box Furnace is square, and the outer shell is welded by steel plates and section steel.

2. Furnace Lining : The material adopts new technology Ceramic Fiber High Pressure module Energy Saving Furnace Lining , made of High Temperature resistant material, to maintain good thermal insulation effect.

3. Heating element: High-alumina refractory hanger installation Resistance Strip , Silicon Carbide Rod or other heating elements suitable for High Temperature operation, placed on the two walls of Furnace Chamber and the shelf bricks of Furnace Bottom , to achieve good heat transfer.

4. Furnace Door : Liter lowering is carried out through the transmission of the motor, worm gear reducer, sprocket and chain, and is braked by the electromagnetic brake to ensure good sealing performance.

Average high temperature Box Type Heat Treatment Furnace Manufacturer

Temperature Control System

1. It contains multiple Temperature Sensor ( Thermocouple ) and Precision controllers. Insert Thermocouple into Furnace Chamber during use, and control the Box Furnace temperature and over-temperature protection through the Temperature Control cabinet.

2. The PID algorithm is used to accurately adjust the heating power to ensure the temperature Stable and meet the process requirements.

3. In order to improve the uniformity of furnace temperature, High Precision Box Furnace adopts heating in at least three zones, and arranges Heating Element according to the uniform temperature wire laying method. To compensate for the heat loss at the furnace mouth, the Heating Element Layout ranges of Zone I, Zone II and Zone III are different, so that Box Furnace maintains consistent uniform temperature in the three zones during the Liter temperature and heat preservation processes.

4. Box Furnace Supporting Touch Screen microcomputer program process Automatic temperature control cabinet, adopts at least multiple microcomputers to separately control heating for each zone independently, performs High Precision Automatic temperature control and Furnace Door operation control, and can perform Automatic recording at the same time.

5. Automation The control system allows setting complex heat treatment curves and can store multiple Process Parameters .

6. Supports data recording and analysis, contributes to quality management and process optimization.

Aviation Heat Treatment Furnace Temperature Control System

Safety System

Furnace Door There is a circuit breaker device at the upper part. When Furnace Door is turned on, High-Temperature Box Furnace power supply will be cut off immediately to ensure operating personnel Safe .

Auxiliary Configuration

To ensure a pure atmosphere inside the furnace and timely discharge of waste gas, an intake air preheating and exhaust emission device is equipped.

For special alloy processing, it may also be necessary to control the atmosphere in the furnace (such as inert gas protection).

The loading mechanism of Automation can improve work efficiency and reduce the risk of operators contacting the High Temperature environment.

Loading pallets or Fixture need to be customized according to the specific shape and size of the workpiece to be processed.

Aero-engine Box-type Heat Treatment Furnace combines advanced heating technology, precise Temperature Control and High Efficiency Automation system, and is one of the indispensable key equipment for producing high-quality aero-engine components. With the advancement of material science and technology, this type of Equipment is also continuously improving to adapt to the growing performance requirements.