Vitrified Microsphere Production Line

Equipment Application

Hankou Furnace The Vitrified Microsphere Production Line developed and produced is mainly used in construction Energy Saving materials, internal and external wall thermal insulation mortar manufacturing, and is widely used in thermal insulation building materials, decorative panels, heat insulation and fire prevention, light weight Energy Saving Firebrick and other fields. The closed-cell vitrified microspheres produced by Production Line Automation can achieve large output, less labor, low electricity consumption and light bulk density. The complete set of Production Line is easy to install, and after one-time investment, it can be used for a long time without failure, with large output and high benefit.

Application History

Perlite Vitrified Microsphere Electric Furnace Production Line is a key product of Hankou Furnace company, its full name is perlite vitrification electric furnace production equipment. It was successfully developed by Hankou Furnace company in July 2009 Year , specially used for production of closed-cell perlite vitrified microspheres and vacuum sphere vitrified microspheres. It adopts one drive two double assembly line operation, full Automatic processing from ore sand feeding to vitrification forming, with large output.

Vitrified Microsphere Production Line Delivered Ex-factory

The microcomputer fully Automatic controls the production process of the ore sand softening, crystallization, ball forming and hardening process curve, ensures the vitrification process is unattended Automation , and produces truly closed-cell vitrified microspheres.

The new generation Vitrified Microsphere Production Line has been put into operation across the country in Henan, Hebei, Hubei, Shandong and Sichuan, with an output as high as 40 Ton / Day , shocking the thermal insulation mortar industry at home and abroad. Compared with the original Vitrified Microsphere Electric Furnace of our company, the output has doubled, with only 300+ kWh/ Hour of electricity, and the capacity is lighter. China is the first to apply computer technology to the Vitrified Microsphere Production Line, and multiple microcomputers Automatic control the expansion process of perlite vitrified microspheres, ensuring the product quality of expanded vacuum sphere perlite vitrified microspheres.

Finished product of vitrified microbeads

Structure Introduction

Vitrified Microsphere Production Line is composed of multiple systems, including a feeding mechanism, a vitrified microsphere preheating furnace, a full Automatic blanking lifting Liter mechanism, a blanking and distributing system, a vitrified microsphere expansion electric furnace, an easily detachable discharge hopper, a high-power fan, a rapid cooling and fast feeding pipeline and other complete sets Production Line . Vitrified Microsphere Electric Furnace The main body has strong thermal insulation performance, High Efficiency saves electricity, Environmental Protection has no pollution, and often Year 24 Hour continuous production without failure.

Vitrified Microsphere Production Line Installation Site

Temperature Control

Adopt Touch Screen Human Machine Interface computer program process curve software Precision temperature control cabinet, the upper, middle and lower 6-zone expanded closed-cell vitrification process curve process High Precision Automatic temperature control. The preheating furnace temperature control uses a microcomputer program Automatic temperature control cabinet process curve Automatic temperature control, which is used for controllable crystal water activation preheating, to ensure the Precision control gradient during the expansion and ball-forming process of vitrified microbeads.